Heather Puksta
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Scientific and technological advancements in the Life Science industry have revolutionized modern medicine and provided – the next challenge is enabling patient access, and I personally am honoured to be a part of delivering revolutionary medicines to patients. I am passionate about making Quality accessible and easy to ensure company-wide adoption and implement a solid Quality culture. I aim to break the stigma of difficult, slow, expensive, and hard to execute Quality programs by ensuring every involved party has a voice in the development of the system. Quality is NOT a one-size-fits-all endeavour, and therefore I find it critical to obtain feedback throughout the process from every level of the organization. I pride myself on delivering fast-track right-sized Quality programs and projects and avoid overbuilding. I take a hands-on approach and enjoy the challenge that each new organization and product brings.
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With over 12 years’ experience in consulting servicing all aspects of the Life Science industry, I have developed a unique skill set spanning Quality change-management and department leadership to capital project management, to technical Quality system auditing, remediation, and implementation. I am product agnostic and have broad experience working with everything from robotic wheelchairs to CAR-T therapies, to vaccines, to novel diagnostics and everything in between.
My primary focus has been supporting small to mid-sized organizations through large scale change – whether that be start-up, acquisition, remediation, product launch, or tech transfer. I have a knack for the unique – whether its unique product, unique business set-up, or unique filing requirements, I enjoy diving into a problem to find the right-sized solution for that organization.
I have implemented many new eQMS/eLMS including Veeva Vault, Qualio, Arena, Agile, TrackWise, EtQ, and ComplianceWire, as well as worked within legacy paper systems and immature electronic record keeping systems.
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Start-up of cell & gene therapy manufacturing facility, focused on development and implementation of a right-sized Quality system including eQMS and eLMS implementation and migration.
Development and Delivery of bootcamp training for Medical Devices, Combination products, and Vaccines.
Executive Project Manager for Quality and Validation activities associated with the startup of a novel cell & gene therapy manufacturing facility.
Lead Auditor and Program Manager responsible for Quality System Assessments and remediation for a COVID-19 vaccine manufacturing as part of the Operation Warp Speed initiative.
Lead Investigator for environmental monitoring excursions associated with mold in a novel vaccine manufacturing facility.
Environmental Risk Assessment and control scheme development for a novel 3D organ printing facility.
Environmental Performance Qualification development and execution, followed by subsequent Environmental Monitoring program and lab development and implementation for a cell and gene therapy manufacturing facility.
Quality System design and eQMS implementation, Manufacturing line commissioning, qualification, and validation for the startup of a Class II Electromechanical Medical Device manufacturer.
Facility Design Advisor focused on contamination controls and international regulatory requirements during the design of a Cell and Gene Therapy production facility.
Master Project Plan development and subsequent Project Management of Quality and Validation Strategy for medical device manufacturing relocation.
Lead Supplier Audits and Remediation of Supplier Qualifications for Orthopedic Surgical Kits.
Project Manager responsible for the facility design, clean construction, quality system harmonization, tech transfer. equipment commissioning, qualification and startup of an acquired Medical Device manufacturer into an active Pharmaceutical manufacturing plant during active production.
Lead Investigator on a Root Cause Investigation and Remediation for prolonged poor yield in a bone cement manufacturing facility.
Quality Engineer supporting Consent decree remediation of contamination control and sterilization programs supporting a medically necessary multi-SKU medical device facility.
Validation Lead for the Commissioning and qualification of a newly constructed API manufacturing suite.
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Implementation of new QMS elements and systems: I have performed master planning of a QMS, and then systematically implemented QMS elements and SOPs accordingly, providing a focus on building right-sized systems for organizations.
Remediation: I have remediated multiple 483 and Consent Decree situations as well as cumbersome costly systems that limit organizational progress.
Digitalization: I have migrated multiple paper or simple PDF/electronic signature systems to formal eQMS and eLMS systems. I have also implemented cheap/simple PDF/electronic signature systems when appropriate utilizing a validated DocuSign Part 11 compliant system mixed with access-controlled SharePoint sites.
Quality cost reduction: I have performed evaluations of Quality systems to determine if the system is overly cumbersome or costly, and performed cost-reduction of either single elements or systematic wide-scale change.
Risk Management: I have developed a variety of risk management tools, but most notably I have developed, implemented, and executed environmental and contamination control risk assessments for a variety of facilities.
Supplier Qualification & auditing: I have designed and led the unique task of Supplier Qualification within the Medical Device space as well as performed a variety of Supplier audits for a variety of products.
GMP training: I have designed and led both bootcamp level training as a one-off offering, and specific targeted training for newly implemented changes. I have also developed and implemented organization-wide training curricula for individual job roles and implemented eLMS systems for control.
Facility Design / Clean Construction protocol: I have been involved in the design and construction of multiple cleanroom facilities, many of which were performing active manufacturing during construction. In these situations, I have developed and implemented clean construction protocols with associated environmental monitoring to ensure control and early-warning of issues during construction.
Quality advising: I have worked side-by-side with new Quality leaders to provide individual advisory services as requested.
Project Plan Development and delivery: I am adept at developing executable project plans, and delivering on-time and on-budget.
Commissioning, Qualification & Validation: I have performed many facility commissioning and equipment qualification activities ranging from simple systems to highly complex automated DeltaV control systems. Additionally, I have led the validation activities associated with manufacturing processes for a variety of products. I have a unique expertise in validation pertaining to contamination control including environmental performance qualifications, sterilization validations and biological product controls.